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Key Responsibilities and Required Skills for Abrasive Wheel Operator

💰 $38,000 - $62,000

ManufacturingIndustrialMachiningMetalworkProduction

🎯 Role Definition

An Abrasive Wheel Operator is responsible for setting up, operating, and maintaining abrasive grinding machines and cutting wheels used to shape, finish, or smooth metal and non-metal parts. The role requires a strong focus on safety, precision, and quality control while ensuring that production schedules and performance standards are consistently met. Operators work closely with machinists, engineers, and quality inspectors to produce components that meet exact specifications and industry regulations.

📈 Career Progression

Typical Career Path

Entry Point From:

  • Machine Operator Trainee
  • Production Assistant
  • Grinding or Finishing Technician

Advancement To:

  • Lead Grinding Operator
  • CNC Machinist
  • Production Supervisor
  • Quality Control Inspector

Lateral Moves:

  • Tool and Die Maker
  • Maintenance Technician

Core Responsibilities

Primary Functions

  1. Set up, adjust, and operate various types of abrasive wheel and grinding machinery to perform finishing, polishing, or cutting operations.
  2. Read and interpret blueprints, engineering drawings, and work orders to determine grinding specifications and tolerances.
  3. Select, install, and align appropriate abrasive wheels, ensuring compatibility with the material and machine.
  4. Inspect materials and workpieces for defects or irregularities before processing.
  5. Maintain precise dimensions and surface finishes according to production and quality standards.
  6. Monitor machine performance, vibration, and temperature to prevent damage or substandard output.
  7. Measure and inspect finished parts using micrometers, calipers, and gauges to verify conformity with specifications.
  8. Maintain cleanliness and organization of grinding equipment, work area, and tools.
  9. Follow all company and OSHA safety protocols when handling abrasive wheels and rotating machinery.
  10. Dress and balance grinding wheels to ensure optimal surface quality and longevity.
  11. Identify and correct machine malfunctions, perform basic maintenance, and notify supervisors of technical issues.
  12. Document production data, part measurements, and maintenance activities for quality tracking.
  13. Handle, lift, and secure workpieces safely during loading and unloading operations.
  14. Work with production teams to meet daily targets while maintaining consistent quality output.
  15. Operate handheld or bench-mounted grinders for deburring, finishing, or edge preparation.
  16. Adhere to established procedures for wheel mounting, dressing, and disposal according to regulatory standards.
  17. Participate in safety meetings, equipment inspections, and continuous improvement initiatives.
  18. Train and assist new operators on safe machine operation and quality procedures.
  19. Inspect and maintain grinding coolant systems to ensure efficiency and prevent contamination.
  20. Collaborate with engineers and quality control teams to identify and implement process improvements.

Secondary Functions

  • Support preventive maintenance programs and equipment calibration activities.
  • Assist in material handling, inventory management, and production documentation.
  • Contribute to quality assurance and lean manufacturing initiatives.
  • Report safety hazards or equipment issues promptly to supervisors.

Required Skills & Competencies

Hard Skills (Technical)

  • Proficiency in operating surface, cylindrical, and bench grinders.
  • Understanding of abrasive wheel types, grades, and applications.
  • Ability to read and interpret blueprints, mechanical drawings, and specifications.
  • Knowledge of precision measuring instruments such as micrometers, calipers, and dial indicators.
  • Experience in machine setup, calibration, and preventive maintenance.
  • Familiarity with metalworking principles and material characteristics.
  • Understanding of OSHA safety standards and wheel safety regulations.
  • Competence in using hand and power tools for finishing and deburring.
  • Experience with coolant management and wheel dressing procedures.
  • Basic computer and data entry skills for production reporting.

Soft Skills

  • Strong attention to detail and quality assurance mindset.
  • Excellent hand-eye coordination and manual dexterity.
  • Ability to work independently with minimal supervision.
  • Strong problem-solving and troubleshooting abilities.
  • Effective communication with team members and supervisors.
  • Dependable, punctual, and safety-conscious work ethic.
  • Adaptability to changing priorities in fast-paced manufacturing environments.
  • Commitment to continuous learning and skills development.
  • Physical endurance to stand, lift, and operate equipment for extended periods.
  • Team-oriented attitude with respect for workplace safety culture.

Education & Experience

Educational Background

Minimum Education:

  • High School Diploma or GED.

Preferred Education:

  • Certificate or vocational training in Machine Operations, Manufacturing Technology, or Industrial Mechanics.

Relevant Fields of Study:

  • Manufacturing Technology
  • Mechanical Engineering
  • Industrial Maintenance
  • Machining and Tool Technology

Experience Requirements

Typical Experience Range:

  • 1 to 3 years of experience operating abrasive wheel or grinding machinery.

Preferred:

  • Experience in precision manufacturing or metal fabrication environments.
  • Prior exposure to CNC or automated grinding systems.
  • Demonstrated knowledge of safety procedures for abrasive wheel operations.
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