Key Responsibilities and Required Skills for an Engineering Test Technician
💰 $55,000 - $85,000
🎯 Role Definition
As an Engineering Test Technician, you are the crucial link between theoretical design and real-world product performance. You will be immersed in a dynamic, hands-on R&D and lab environment, responsible for executing complex test plans, troubleshooting down to the component level, and providing critical data-driven feedback to our engineering teams. This role is perfect for a meticulous and curious individual who thrives on solving complex technical challenges and has a passion for bringing innovative products to life. You will be instrumental in validating the quality, reliability, and functionality of our technology from early-stage prototypes to final production readiness.
📈 Career Progression
Typical Career Path
Entry Point From:
- Associate Technician
- Electronics Assembler
- Field Service Technician
- Quality Control Inspector
Advancement To:
- Senior Engineering Technician
- Test Engineer
- Quality Engineer
- Lab Manager
Lateral Moves:
- Manufacturing Technician
- R&D Technician
- Field Applications Engineer
Core Responsibilities
Primary Functions
- Assemble, configure, and validate complex electromechanical prototypes and systems according to engineering specifications and schematics.
- Set up, operate, and maintain a wide array of standard and specialized test equipment, including oscilloscopes, multimeters, power supplies, logic analyzers, and data acquisition (DAQ) systems.
- Execute detailed test plans and validation procedures to rigorously assess product performance, reliability, and compliance with design requirements and industry standards.
- Meticulously document test setups, procedures, observations, and failures with a high degree of accuracy, generating comprehensive test reports for engineering review.
- Perform systematic root cause analysis on failed components, sub-assemblies, and systems, utilizing diagnostic tools and critical thinking to isolate issues at the board and system level.
- Collaborate closely with design and development engineers to provide real-time, actionable feedback on product performance, usability, manufacturability, and potential design improvements.
- Construct, modify, debug, and maintain custom test fixtures, harnesses, and cables required for specific product testing and validation activities.
- Perform high-precision soldering, rework, and modification of printed circuit board assemblies (PCAs), including both fine-pitch surface-mount (SMT) and through-hole components.
- Manage and maintain the engineering lab environment, ensuring all equipment is calibrated, organized, and in safe working order, and that a proper inventory of supplies is kept.
- Install, configure, and debug firmware and software on test units as a core part of the system validation process.
- Conduct and monitor environmental and mechanical stress tests, including thermal cycling, vibration, shock, and humidity testing, to assess product robustness and long-term reliability.
- Read and interpret complex engineering documentation, including electrical schematics, mechanical drawings, assembly instructions, and bills of materials (BOMs).
- Assist in the development, documentation, and refinement of new test procedures and methodologies to enhance efficiency, accuracy, and test coverage.
- Collect, organize, and perform initial analysis of large datasets from testing, identifying trends, anomalies, and any out-of-spec conditions for escalation.
- Manage the inventory of lab supplies, electronic components, and tools, coordinating with procurement for reordering to prevent project delays.
Secondary Functions
- Support the transition of new products from the R&D phase to full-scale manufacturing by providing training and documentation to production technicians.
- Actively participate in design review meetings, offering practical insights and feedback from a testing, assembly, and serviceability perspective.
- Troubleshoot, repair, and document findings on returned customer units (RMAs) to identify failure modes occurring in the field and inform future design iterations.
- Calibrate and perform routine preventative maintenance on electronic test equipment to ensure measurement accuracy and extend equipment life.
- Develop and debug basic scripts (e.g., in Python or LabVIEW) to automate repetitive test sequences and data collection tasks, improving lab efficiency.
- Ensure all testing activities are conducted in strict compliance with company safety protocols and quality management system (QMS) standards.
- Provide ad-hoc technical support and troubleshooting assistance to other departments, such as quality assurance and manufacturing engineering, as required.
Required Skills & Competencies
Hard Skills (Technical)
- Electronic Test Equipment: High proficiency in using standard electronic test and measurement equipment (oscilloscopes, DMMs, power supplies, spectrum analyzers, logic analyzers).
- Soldering and Rework: Strong hands-on skills in fine-pitch soldering (SMT/BGA), de-soldering, and general electronics rework on delicate PCBAs.
- Schematic Interpretation: The ability to read, understand, and interpret complex electrical schematics, mechanical drawings, and technical diagrams.
- Data Acquisition (DAQ): Experience with setting up data acquisition systems (e.g., National Instruments, Keysight) and integrating various sensors for data collection.
- Troubleshooting: Advanced competency in troubleshooting analog and digital circuits down to the component level.
- Test Fixture Development: Proven ability to build, wire, and debug custom test fixtures and wiring harnesses from engineering drawings.
- Test Automation: Familiarity with test automation software such as LabVIEW or scripting languages like Python for controlling instruments and automating tests.
- Mechanical Aptitude: Solid mechanical assembly skills and experience using common hand and power tools for building and modifying prototypes.
Soft Skills
- Problem-Solving: Exceptional analytical and problem-solving skills with a methodical, data-driven approach to debugging.
- Attention to Detail: Meticulous attention to detail and a commitment to producing high-quality, accurate, and repeatable work.
- Communication: Strong written and verbal communication skills for clearly documenting test results and collaborating effectively with cross-functional engineering teams.
- Time Management: Ability to work independently with minimal supervision, effectively managing and prioritizing multiple tasks in a fast-paced environment.
- Teamwork & Collaboration: A collaborative, team-oriented mindset with a proactive, positive, and "can-do" attitude.
Education & Experience
Educational Background
Minimum Education:
Associate's Degree (A.S.) or a technical certification in a related field.
Preferred Education:
Bachelor's Degree (B.S.)
Relevant Fields of Study:
- Electronics Engineering Technology
- Electrical Engineering
- Mechanical Engineering Technology
- Computer Engineering Technology
Experience Requirements
Typical Experience Range:
2-5 years of hands-on experience in an electronics lab, manufacturing test, or similar technical role.
Preferred:
Direct experience working in a fast-paced R&D, product development, or new product introduction (NPI) lab environment is highly desirable.