Forming Operator Assistant

🎯 Role Definition

Are you ready to build a rewarding career in manufacturing? This role requires a dedicated and hands-on Forming Operator Assistant to join our dynamic production team. In this critical support role, you will work side-by-side with experienced Forming Operators, playing an essential part in the day-to-day operations of our advanced forming machinery. This position is the perfect entry point for a mechanically-inclined individual who is eager to learn the trade, contribute to producing high-quality products, and grow within a fast-paced, safety-focused environment. You will be instrumental in ensuring the efficiency and success of our production line.

📈 Career Progression

Typical Career Path

Entry Point From:

General Production Worker
Warehouse Associate
Shop Helper / General Laborer

Advancement To:

Forming Machine Operator
Lead Operator / Cell Leader
Production Supervisor

Lateral Moves:

Quality Control Inspector
CNC Operator Trainee
Maintenance Assistant

Core Responsibilities

Primary Functions

Actively assist the primary Forming Operator in the complete setup, calibration, and operation of forming machinery according to detailed job specifications.
Safely and efficiently load raw materials, such as metal sheets, coils, or plastic billets, into the feeding mechanism of the forming press.
Carefully monitor machine operations during the production cycle to detect any malfunctions, deviations from standards, or potential safety hazards.
Remove finished parts from the machine upon cycle completion, inspecting them for initial quality and placing them in designated containers or racks.
Perform basic and repetitive quality control checks on finished components using precision measuring instruments like calipers, micrometers, and gauges to ensure they meet blueprint specifications.
Read and interpret production work orders, blueprints, and engineering drawings to understand part requirements, material types, and operational sequences.
Maintain a constant and organized supply of raw materials to the workstation to minimize downtime and ensure continuous production flow.
Deburr, grind, or finish parts as required, using hand tools and power tools to remove sharp edges and imperfections.
Accurately count, stack, and package finished products for shipment or transfer to the next stage of the manufacturing process, ensuring proper labeling.
Uphold a high standard of cleanliness and organization in the immediate work area, contributing to a safe and efficient 5S environment.
Assist with routine preventative maintenance tasks on the forming equipment, including cleaning, lubricating, and inspecting machine components under the guidance of the operator or maintenance staff.
Immediately report any equipment malfunctions, production issues, or quality defects to the lead operator or shift supervisor for prompt resolution.
Adhere strictly to all company safety protocols, procedures, and policies, including the proper use of personal protective equipment (PPE) at all times.
Collaborate effectively with team members, including operators, material handlers, and quality inspectors, to achieve daily production targets and quality goals.
Operate forklifts, pallet jacks, or overhead cranes to move heavy materials and finished goods within the production facility (if certified).
Complete all necessary production paperwork and data entry accurately and in a timely manner, documenting part counts, scrap rates, and operational notes.
Actively participate in continuous improvement initiatives by providing feedback and suggestions for enhancing safety, quality, and productivity.
Learn and develop a comprehensive understanding of different forming techniques, tooling, and material properties to support career advancement.
Support tooling changes and machine changeovers, helping to retrieve, clean, and store dies and other equipment as directed by the lead operator.
Perform visual inspections of raw materials before processing to identify any surface defects, inconsistencies, or damage that could impact final product quality.
Manage and dispose of scrap material in designated bins, contributing to workplace cleanliness and material recycling efforts.
Cross-train on other production equipment and in other departments as needed to provide flexible support to the overall manufacturing operation.

Secondary Functions

This role is primarily focused on the Primary Functions listed above. Additional duties may be assigned to support overall plant operations and continuous improvement goals.

Required Skills & Competencies

Hard Skills (Technical)

Proficiency in using basic measuring tools such as tape measures, calipers, and micrometers.
Ability to read and interpret basic blueprints, schematics, and work orders.
Foundational mathematical skills, including fractions and decimals, for measurements and calculations.
Mechanical aptitude with demonstrated experience using hand and power tools.
Knowledge of basic machine operation principles and safety procedures.
Ability to stand for long periods and regularly lift up to 50 lbs.
Forklift or overhead crane operation certification is a significant plus.

Soft Skills

Exceptional attention to detail and a strong commitment to producing high-quality work.
Clear and effective verbal communication skills for collaborating with operators and supervisors.
A proactive, "can-do" attitude and the ability to function as a positive team player.
Strong problem-solving abilities to identify and flag issues during production.
Excellent work ethic and reliability, with a proven track record of good attendance.
Ability to thrive in a fast-paced, physically demanding environment.
Unwavering commitment to personal and team safety in the workplace.

Education & Experience

Educational Background

Minimum Education:

High School Diploma or GED equivalent is required.

Preferred Education:

Certificate or coursework from a vocational or technical school in manufacturing, machine technology, or a related field.

Relevant Fields of Study:

Manufacturing Technology
Industrial Maintenance
Welding or Fabrication

Experience Requirements

Typical Experience Range:

0-2 years of experience in a manufacturing, production, or general labor role.

Preferred:

At least 1 year of direct experience as a machine operator helper or in a role involving metal or plastic fabrication is highly desirable.