Knob Operator | Torchora

🎯 Role Definition

As a Knob Operator, you are the hands-on expert and guardian of our production machinery. You'll be at the heart of the action, meticulously monitoring complex systems, making precise adjustments to controls, and ensuring every product that leaves the line meets our stringent quality standards. This position is the critical link between the machinery and the final product, requiring a sharp eye for detail and a deep understanding of the operational process. It's about interpreting real-time data from gauges and dials, anticipating potential issues before they arise, and taking decisive action to maintain a smooth, safe, and highly efficient workflow. If you have a keen eye for detail, a natural aptitude for mechanics, and an unwavering commitment to excellence, you will find this role both challenging and deeply rewarding.

📈 Career Progression

Typical Career Path

Entry Point From:

Production Assistant
Assembly Line Worker
Trainee Machine Operator

Advancement To:

Senior Process Operator
Shift Supervisor / Team Lead
Process Technician
Quality Assurance Inspector

Lateral Moves:

Maintenance Technician
Logistics & Inventory Coordinator

Core Responsibilities

Primary Functions

Operate and actively monitor assigned production machinery and equipment to ensure continuous and efficient operation throughout the shift.
Meticulously observe and interpret gauges, dials, control panels, and other digital or analog indicators to verify conformity of process conditions.
Make precise adjustments to machine controls, such as speed, feed rate, temperature, or pressure, to regulate the manufacturing process.
Conduct regular in-process quality control checks on parts and products, utilizing visual inspection and measurement tools to ensure they meet specifications.
Perform first-line troubleshooting to identify and resolve minor equipment malfunctions, jams, or process deviations to minimize downtime.
Execute equipment changeovers and set-ups for different product runs according to production schedules and standard operating procedures (SOPs).
Adhere strictly to all plant safety protocols, including Lock-Out/Tag-Out (LOTO) procedures, and maintain a safe working environment.
Read and accurately interpret work orders, blueprints, and production schedules to determine job specifications and material requirements.
Maintain detailed and accurate production logs, performance records, and quality control documentation for reporting and traceability.
Load raw materials into machines and unload finished products, preparing them for the next stage of production or for shipping.
Perform routine and preventive maintenance on equipment, such as cleaning, lubricating, and replacing minor parts, to ensure optimal performance.
Stop or shut down equipment in emergency situations or when major process deviations occur, and promptly report the issue to supervision.
Utilize precision measuring instruments, including calipers, micrometers, and height gauges, to confirm product dimensions are within tolerance.
Monitor the flow of materials and components through the production process, ensuring a steady supply to prevent interruptions.

Secondary Functions

Support ad-hoc data requests and exploratory data analysis related to production efficiency and quality trends.
Contribute to the organization's continuous improvement initiatives by suggesting process enhancements to improve safety, quality, and productivity.
Collaborate with maintenance, engineering, and quality assurance teams to diagnose complex equipment problems and develop effective solutions.
Participate actively in daily shift-change meetings, effectively communicating production status, equipment issues, and any safety concerns.
Assist in training new or less experienced operators on standard operating procedures, safety protocols, and quality standards.
Maintain a clean, organized, and audit-ready work area by applying 5S principles (Sort, Set in Order, Shine, Standardize, Sustain).
Manage the inventory of supplies and tools needed for the assigned work cell, and report any shortages.
Identify, segregate, and properly document any non-conforming products or materials according to company quality procedures.
Participate in sprint planning and agile ceremonies within the production team to align on weekly goals and priorities.
Calibrate machinery and measuring equipment at specified intervals to ensure accuracy and compliance with standards.

Required Skills & Competencies

Hard Skills (Technical)

Machine Operation: Proven ability to set up, operate, and monitor industrial machinery and production equipment.
Process Control: Strong understanding of how to adjust machine parameters (speed, temperature, pressure) to influence outcomes.
Quality Assurance: Skill in using measurement tools (calipers, micrometers) and visual inspection to ensure products meet quality standards.
Technical Troubleshooting: Ability to diagnose and resolve minor mechanical issues and process deviations independently.
Blueprint & Schematic Reading: Competency in interpreting technical drawings, work orders, and manufacturing specifications.
Safety Compliance: In-depth knowledge of industrial safety protocols, particularly Lock-Out/Tag-Out (LOTO) procedures.
Basic Mechanical Maintenance: Hands-on ability to perform routine cleaning, lubrication, and minor repairs on equipment.
Data Entry & Record Keeping: Diligence in maintaining accurate and legible production logs and quality reports.

Soft Skills

Attention to Detail: An exceptional eye for precision and the ability to spot minute deviations or defects.
Problem-Solving: A methodical approach to identifying problems, analyzing root causes, and implementing effective solutions.
Situational Awareness: The ability to constantly monitor the work environment and anticipate potential issues with machinery or processes.
Communication: Clear and concise communication skills for effective shift handovers and collaboration with other departments.
Teamwork: A cooperative mindset with the ability to work effectively as part of a larger production team.
Adaptability: Flexibility to handle changes in production schedules, equipment, or processes with a positive attitude.
Time Management: Excellent organizational skills to manage multiple tasks and prioritize effectively in a fast-paced environment.
Strong Work Ethic: A reliable, self-motivated individual committed to achieving production goals and maintaining high standards.

Education & Experience

Educational Background

Minimum Education:

High School Diploma or GED equivalent.

Preferred Education:

Certificate from a vocational or technical school.
Associate's Degree in a related technical field.

Relevant Fields of Study:

Industrial Technology
Manufacturing Technology
Engineering Technology

Experience Requirements

Typical Experience Range: 2-5 years of hands-on experience in a manufacturing, production, or industrial setting.

Preferred: Direct experience operating specific types of machinery relevant to the industry (e.g., CNC, PLC-controlled systems, extrusion, injection molding). Familiarity with lean manufacturing principles and Good Manufacturing Practices (GMP) is highly advantageous.