Key Responsibilities and Required Skills for Kombucha Production Worker
💰 $18 - $25 / hour
🎯 Role Definition
The Kombucha Production Worker is a hands-on role at the heart of the kombucha manufacturing process. This position is responsible for executing the day-to-day production tasks, from brewing the initial sweet tea to packaging the final, fermented product. Operating within a dynamic, fast-paced food-grade facility, this individual ensures that every batch meets stringent quality, safety, and consistency standards. The role requires a blend of physical stamina, meticulous attention to detail, and a passion for the craft of fermentation. Success in this position is critical for maintaining product integrity, production efficiency, and overall brand reputation.
📈 Career Progression
Typical Career Path
Entry Point From:
- Food Service Worker or Barista with an interest in production.
- Warehouse Associate or General Laborer from a manufacturing setting.
- Passionate Homebrewer or home fermenter looking to scale up their skills.
Advancement To:
- Lead Production Worker or Production Shift Lead
- Brewer / Fermentation Specialist
- Cellar Manager or Production Supervisor
- Quality Control Technician
Lateral Moves:
- Packaging & Canning Line Operator
- Warehouse & Logistics Coordinator
Core Responsibilities
Primary Functions
- Execute the hot-side brewing process, which includes the precise weighing, measuring, and combination of raw ingredients like tea and sugar to create the sweet tea base for fermentation.
- Manage the complete fermentation cycle, from inoculating the sweet tea with the SCOBY (Symbiotic Culture of Bacteria and Yeast) to monitoring its progress through to completion.
- Perform rigorous and consistent quality control checks throughout the entire production process, including measuring and recording pH, Brix, temperature, and titratable acidity (TA).
- Operate, monitor, and troubleshoot automated and semi-automated packaging equipment, including canners, bottlers, and kegging machinery, to ensure efficient and safe operation.
- Skillfully transfer kombucha between fermentation vessels, brite tanks, and packaging lines using pumps, hoses, and clamps while adhering to strict sanitation protocols.
- Prepare and add flavorings, such as fruit purees, juices, and extracts, to the fermented kombucha base according to precise recipe specifications to create finished products.
- Execute Clean-in-Place (CIP) and Clean-out-of-Place (COP) procedures for all tanks, hoses, and processing equipment to maintain a sterile production environment.
- Maintain meticulous and accurate records for each production batch, including brew logs, fermentation data, quality control measurements, and ingredient lot tracking.
- Conduct sensory analysis on in-process and finished products to identify any deviations from the desired flavor, aroma, and carbonation profiles.
- Manage the health and inventory of the SCOBY, ensuring the culture remains robust and viable for consistent and high-quality fermentation results.
- Safely operate a forklift and pallet jack to move raw materials, packaging supplies, and finished goods throughout the production facility and warehouse.
- Strictly adhere to all Good Manufacturing Practices (GMPs), Standard Operating Procedures (SOPs), and company safety policies to ensure a safe and compliant workspace.
- Assist in the carbonation process, ensuring the finished kombucha is carbonated to the precise levels required for each product specification.
Secondary Functions
- Contribute to the management of raw material and packaging inventory, performing regular counts and communicating needs to the supply chain team.
- Support the receiving and proper storage of incoming materials, verifying quantities and checking for any damage or quality issues upon arrival.
- Participate actively in process improvement initiatives by providing feedback and suggestions for enhancing efficiency, quality, and safety on the production floor.
- Maintain the general cleanliness, organization, and readiness of the entire production space, including floors, drains, and storage areas.
- Assist in the training and onboarding of new production team members, demonstrating proper techniques and adherence to safety and quality protocols.
- Prepare and package product samples for internal evaluation, laboratory testing, and sales or marketing purposes.
- Perform routine preventative maintenance on production equipment to minimize downtime and ensure longevity.
- Collaborate effectively with team members across different shifts and departments, including Quality Assurance and Warehousing, to ensure smooth operational flow.
Required Skills & Competencies
Hard Skills (Technical)
- Fermentation Knowledge: A solid foundational understanding of the fermentation process, including the role of yeast and bacteria, and factors that influence it like temperature and pH.
- Sanitation Procedures (CIP/COP): Proficiency in cleaning and sanitizing food-grade equipment, tanks, and parts to prevent cross-contamination.
- Equipment Operation: Experience operating production machinery such as pumps, filters, canning/bottling lines, and keg washers.
- Quality Control Testing: Ability to use and calibrate laboratory instruments like pH meters, refractometers (Brix), and thermometers to monitor product quality.
- Forklift Operation: Certified or able to be certified to safely operate a forklift for moving heavy materials and pallets.
- Accurate Record-Keeping: Skill in maintaining detailed and legible batch logs, inventory sheets, and quality assurance documentation.
Soft Skills
- Attention to Detail: Meticulous and thorough in all tasks, from measuring ingredients to monitoring fermentation data, to ensure product consistency.
- Problem-Solving: The ability to identify, troubleshoot, and resolve minor equipment malfunctions or process deviations in a timely manner.
- Teamwork & Collaboration: A cooperative mindset with excellent communication skills to work effectively as part of a production team.
- Time Management: Strong organizational skills to manage multiple tasks and prioritize responsibilities effectively in a fast-paced environment.
- Strong Work Ethic: A reliable, self-motivated individual who can work independently and takes pride in the quality of their work.
- Adaptability: Flexibility to adapt to changing production schedules, recipes, and priorities.
Education & Experience
Educational Background
Minimum Education:
- High School Diploma or GED.
Preferred Education:
- Certificate or Associate's Degree in a relevant field.
Relevant Fields of Study:
- Fermentation Science
- Food Science or Culinology
- Brewing Technology
- Biology or Chemistry
Experience Requirements
Typical Experience Range: 1-3 years of experience in a relevant production environment.
Preferred: Direct experience within a commercial brewery, winery, cidery, or other food/beverage manufacturing facility is highly valued. A demonstrated passion for kombucha or other fermented products is a significant plus.