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Key Responsibilities and Required Skills for Production Technician

💰 $45,000 - $70,000

ManufacturingOperationsSkilled TradesEngineering

🎯 Role Definition

A Production Technician is the hands-on backbone of the manufacturing process, responsible for setting up, operating, monitoring, and maintaining the equipment that transforms raw materials into finished goods. This role is critical for ensuring production efficiency, product quality, and a safe working environment, acting as the first line of defense against production disruptions and quality issues. They bridge the gap between engineering and assembly, requiring a unique blend of mechanical aptitude, technical knowledge, and meticulous attention to detail to keep the production lines moving smoothly and effectively.

📈 Career Progression

Typical Career Path

Entry Point From:

  • Assembly Line Worker or Machine Operator
  • Technical/Vocational School Graduate (e.g., in mechatronics, manufacturing technology)
  • Maintenance Assistant or Apprentice

Advancement To:

  • Senior Production Technician / Lead Technician
  • Production Supervisor / Manufacturing Team Lead
  • Maintenance Technician or Engineer
  • Quality Control Supervisor

Lateral Moves:

  • Quality Assurance (QA) Technician
  • Process Technician

Core Responsibilities

Primary Functions

  • Set up and calibrate production machinery and instrumentation at the beginning of each production cycle to ensure all parameters meet specific product requirements.
  • Operate and actively monitor complex manufacturing equipment, making real-time adjustments to controls and processes to maintain optimal performance and output.
  • Perform routine and preventative maintenance on production equipment, including cleaning, lubricating, and replacing worn parts to minimize downtime and extend equipment lifespan.
  • Conduct in-process quality control checks and inspections using precision measuring tools (like calipers, micrometers, and gauges) to verify that products meet strict quality standards and specifications.
  • Troubleshoot mechanical, electrical, and pneumatic system malfunctions in real-time, diagnosing root causes and executing effective repairs to restore production swiftly.
  • Interpret and work from detailed technical documents, including engineering blueprints, schematics, work orders, and standard operating procedures (SOPs).
  • Accurately document all production activities, including machine settings, output volume, downtime, quality checks, and maintenance logs in a Manufacturing Execution System (MES) or manual logs.
  • Manage and stage raw materials, components, and supplies required for production runs, ensuring the correct materials are available to prevent line stoppages.
  • Adhere strictly to all safety protocols and regulations, including Lockout/Tagout (LOTO) procedures, proper use of Personal Protective Equipment (PPE), and general workplace safety guidelines.
  • Collaborate with engineers, quality assurance personnel, and supervisors to implement process improvements, enhance efficiency, and resolve complex production issues.
  • Execute equipment changeovers efficiently and accurately to switch between different product runs, minimizing non-productive time and ensuring a quick startup.
  • Monitor and maintain inventory levels of tooling, spare parts, and consumable supplies needed for machine operation and maintenance tasks.
  • Participate in root cause analysis (RCA) investigations for production defects or equipment failures to help develop and implement corrective and preventive actions (CAPA).
  • Assist in the training and mentoring of new or less experienced technicians and operators on equipment operation, safety procedures, and quality standards.
  • Maintain a clean and organized work area according to 5S, GMP, or similar lean manufacturing principles to promote a safe and efficient work environment.
  • Use computerized systems and HMI (Human-Machine Interface) panels to control equipment, track production data, manage work orders, and access technical documentation.
  • Perform final product testing and light assembly as required by the specific manufacturing process to ensure functionality and completeness before packaging.
  • Identify and recommend opportunities for continuous improvement in production processes, equipment reliability, waste reduction, and workflow optimization.
  • Operate material handling equipment, such as forklifts or pallet jacks, to move materials and finished products within the facility safely.
  • Perform minor fabrication or repair of machine components as needed to support continuous operations.

Secondary Functions

  • Assist the maintenance department with more complex repairs or equipment installation projects during scheduled shutdowns.
  • Support engineering teams in the validation and qualification of new equipment, processes, or materials by executing test runs and collecting data.
  • Contribute to the development and revision of Standard Operating Procedures (SOPs) and work instructions for production tasks.
  • Participate in workplace safety committees or continuous improvement (Kaizen) events to contribute to a safer and more efficient operational environment.

Required Skills & Competencies

Hard Skills (Technical)

  • Mechanical Aptitude & Troubleshooting: Deep understanding of how mechanical systems work and the ability to diagnose and fix issues with machinery.
  • Blueprint and Schematic Reading: Ability to interpret technical drawings for assembly, maintenance, and troubleshooting.
  • Operation of Manufacturing Equipment: Proficiency with specific industry machinery, such as CNC machines, automated assembly lines, or packaging equipment.
  • Use of Precision Measuring Tools: Skill in using calipers, micrometers, gauges, and other instruments to ensure product quality.
  • Basic Electrical and Pneumatic Systems Knowledge: Understanding of circuits, sensors, and air-powered systems to troubleshoot common faults.
  • Preventative Maintenance Procedures: Knowledge of how to perform routine checks and servicing to prevent equipment failure.
  • Lockout/Tagout (LOTO) Expertise: Trained and certified in LOTO procedures to ensure safety during maintenance and repair.
  • Lean Manufacturing Principles: Familiarity with concepts like 5S, Kaizen, and waste reduction to improve efficiency.

Soft Skills

  • Problem-Solving and Critical Thinking: The ability to logically analyze issues, identify root causes, and implement effective solutions under pressure.
  • Attention to Detail and Accuracy: Meticulous in carrying out tasks to ensure product quality and process consistency.
  • Teamwork and Collaboration: Works effectively with colleagues, supervisors, and other departments to achieve production goals.
  • Effective Communication: Clearly conveys technical information, status updates, and safety concerns both verbally and in writing.
  • Adaptability and Time Management: Capable of managing multiple tasks, prioritizing effectively, and adapting to changing production demands in a fast-paced environment.

Education & Experience

Educational Background

Minimum Education:

  • High School Diploma or GED equivalent.

Preferred Education:

  • Associate's Degree or a Technical Certificate from a vocational school.

Relevant Fields of Study:

  • Manufacturing Technology
  • Mechatronics or Industrial Maintenance Technology
  • Engineering Technology

Experience Requirements

Typical Experience Range:

  • 2-5 years of hands-on experience in a manufacturing, production, or industrial environment.

Preferred:

  • Experience in a regulated environment (e.g., GMP, ISO 9001) is often highly valued. Direct experience with specific control systems (e.g., PLCs, HMI), robotics, or machinery relevant to the specific industry (e.g., food and beverage, automotive, medical device) is a significant asset.
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