Key Responsibilities and Required Skills for Underground Crew Supervisor
💰 $70,000 - $120,000
🎯 Role Definition
The Underground Crew Supervisor oversees day-to-day underground mining operations and crew performance. This role is accountable for safe, efficient production delivery by directing crew activities (bolting, drill & blast, mucking, ground support), enforcing safety and regulatory compliance (MSHA/OSHA standards), coaching and developing team members, and coordinating with maintenance, geology and planning to meet short- and long-term operational targets.
Key keywords: Underground Crew Supervisor, underground mining, roof bolting, drill & blast, ground control, ventilation, MSHA compliance, LHD operation, production scheduling, incident investigation.
📈 Career Progression
Typical Career Path
Entry Point From:
- Underground Miner / Miner I (roof bolter, scaler, shotcrete operator)
- Heavy Equipment Operator (LHD, scoop, haul truck)
- Drill Operator / Jumbo Drill Technician
Advancement To:
- Shift Supervisor / Mine Foreman
- Underground Superintendent / Senior Operations Supervisor
- Operations Manager / Mine Manager
Lateral Moves:
- Safety Coordinator / Health & Safety Advisor
- Maintenance Supervisor / Mechanical Team Lead
Core Responsibilities
Primary Functions
- Lead and supervise an underground production crew (typically 8–20 personnel) on assigned shifts, assigning tasks, tracking progress against daily and weekly production plans, and adjusting work priorities to meet tonnage and grade targets while maintaining strict safety standards.
- Enforce MSHA and company safety policies by conducting pre-shift tailgate talks, daily safety inspections, hazard assessments, and ensuring compliance with personal protective equipment (PPE) and work procedures.
- Plan, coordinate and supervise ground control activities including roof bolting, mesh/shotcrete installation, scaling, cribbing and other ground support measures to manage ground stability and reduce exposure to ground fall hazards.
- Direct drill-and-blast preparations and post-blast procedures: ensure timely hole charging, pattern accuracy, stemming, ventilation clearance, and effective mucking following blasting operations while adhering to explosive handling rules and shotfirer directives.
- Schedule and coordinate equipment and personnel for production cycles (drilling, blasting, mucking, scaling, bolting), manage shift turnovers, and communicate production handoffs to incoming supervisors to maintain continuity of operations.
- Operate and/or oversee operation of underground mobile equipment (LHD, scoops, chargers, underground trucks, jumbos), ensuring operators are trained, licensed where required, and that equipment is used according to safe operating procedures.
- Perform and document routine underground inspections (roof conditions, rib, floor, ventilation, water inflows), raise work orders for maintenance, and coordinate with maintenance crews to expedite repairs that impact production or safety.
- Conduct incident investigations for near misses, lost-time incidents and property damage: lead root-cause analysis, produce corrective action plans, and follow up to ensure timely implementation and closure.
- Develop and maintain daily production and safety reports, input data into mine planning and reporting systems, and liaise with operations planning/geology to confirm face targets and sequence.
- Mentor, train and appraise crew members: deliver on-the-job training in mining techniques, safe work procedures, emergency response, and skills cross-training to build bench strength and reduce turnover.
- Manage workforce administration on shift: verify timecards, approve leave requests, enforce attendance standards, and participate in performance management and disciplinary actions as required.
- Implement and continuously improve standard operating procedures (SOPs) for underground tasks, incorporate feedback from crews, and align procedures with company policies and regulatory requirements.
- Oversee ventilation control on shift: ensure face and return air quantities are maintained per plan, manage stoppings and regulators, and coordinate temporary ventilation changes during blasting or servicing.
- Control hazardous energy for equipment maintenance (lockout/tagout) underground, verify isolation before maintenance, and ensure maintenance work permits comply with safety standards.
- Monitor and manage consumables and inventory levels for bolting, blasting, roof support, and ground control materials; place orders or escalate shortages to logistics to prevent production delays.
- Coordinate emergency response and mine rescue readiness: maintain and test communications and refuge stations, lead emergency drills, and ensure crew proficiency in evacuation and first aid procedures.
- Drive productivity improvements by analyzing shift performance, identifying bottlenecks, implementing process fixes (material flow, cycle time reduction, staging), and tracking KPIs such as tons per man-hour and equipment availability.
- Engage with cross-functional teams (geology, planning, environmental, maintenance) to implement short-term fixes and long-term plans that improve face selection, dilution control and ore recovery.
- Ensure environmental controls underground (water management, dust suppression, waste handling) are applied consistently and report environmental incidents immediately per company procedures.
- Supervise contractors working underground: verify competency, ensure contractors adhere to site-specific safety and quality requirements, and manage contractor access and permits.
- Enforce quality control on face development and ore handling: verify rock breakage, dilution limits, and proper bin sequencing to protect product quality and minimize rework.
- Maintain and review training records, certifications and competency matrices for the crew; coordinate required regulatory training (MSHA Part 46/48, first aid) to keep crew credentials current.
- Support shift budgeting and cost controls by tracking labor hours, materials usage and minor equipment costs; recommend cost-saving initiatives without compromising safety or production.
- Serve as a visible safety leader underground: lead by example, participate in safety committees, escalate systemic hazards and promote a positive safety culture.
Secondary Functions
- Prepare and submit shift handover reports and production logbooks for the incoming shift supervisor.
- Support short-term mine planning by providing real-time face feedback to planners and geologists to refine development sequences.
- Participate in hiring and onboarding of underground personnel, including competency checks and buddy tagging for new hires.
- Assist in the development and delivery of training modules for roof bolting, ground control, and mobile equipment operation.
- Collaborate on continuous improvement projects such as improved mucking patterns, ventilation optimization and material staging to increase throughput.
- Contribute to community and regulatory engagement as needed (site tours, inspections, audits), presenting accurate operational and safety information.
Required Skills & Competencies
Hard Skills (Technical)
- Strong knowledge of underground mining methods (cut-and-fill, longhole stoping, drift-and-fill, room-and-pillar, etc.) and practical experience delivering production in those contexts.
- Ground control expertise including roof bolting systems, shotcrete application, scaling practices, cribbing and mesh installation.
- Drill-and-blast familiarity: hole layout, benching, stemming, blast clearance and post-blast procedures; ability to coordinate with shotfirers.
- Competent in operating and supervising underground mobile equipment: Load-Haul-Dump (LHD) machines, jumbos, scoops, and underground haul trucks.
- Practical understanding of mine ventilation principles, ability to manage regulators, stoppings and ensure adequate airflow for face operations.
- MSHA/OSHA regulatory knowledge and demonstrated ability to implement and audit compliance systems and documentation.
- Proficiency with mine reporting systems and basic computer skills (Microsoft Office, shift reporting software, digital logbooks, maintenance work order systems).
- Experience with incident investigation methodologies and corrective action tracking (root-cause analysis).
- Supervisory skills in crew scheduling, timekeeping, performance coaching and labor management in an industrial setting.
- Familiarity with lockout/tagout procedures, confined space entry, and energy isolation for underground maintenance.
- Basic mechanical aptitude for diagnosing common equipment faults and coordinating repairs with maintenance teams.
- Knowledge of explosives handling rules and safe magazine management where applicable.
- Understanding of environmental controls underground: water management, dust suppression and waste handling.
Soft Skills
- Strong leadership with a hands-on, visible presence in the workplace and the ability to motivate crews in high-risk environments.
- Excellent oral and written communication skills to convey safety-critical information, produce clear reports and liaise with multidisciplinary teams.
- Decision-making under pressure with the ability to prioritize safety and production during abnormal events.
- Coaching and mentoring mindset to develop operator competency and cross-functional skills across the crew.
- Problem-solving orientation with continuous improvement focus and data-driven mindset to improve cycle times and reduce stoppages.
- Conflict resolution and people management skills to handle crew dynamics, disciplinary matters and performance conversations fairly.
- Attention to detail for compliance, quality control and accurate reporting.
- Adaptability and resilience to work rotating shifts, extended hours and in changing underground conditions.
- Organization and planning skills to manage complex shift schedules, materials flow and equipment staging.
- Safety-first attitude that promotes and reinforces a positive safety culture.
Education & Experience
Educational Background
Minimum Education:
- High school diploma or GED; demonstrated practical experience in underground mining is essential.
Preferred Education:
- Associate degree or technical diploma in Mining Technology, Mining Engineering Technology, Mechanical or Electrical Trades, or a related field.
Relevant Fields of Study:
- Mining Engineering / Mining Technology
- Mechanical or Electrical Trades (Industrial Maintenance)
- Occupational Health & Safety
- Construction or Civil Technology
Experience Requirements
Typical Experience Range:
- 3–7 years of underground mining experience with at least 1–2 years in a lead or supervisory role.
Preferred:
- 5+ years of progressive underground experience including formal supervisory responsibilities, proven track record of meeting production targets while maintaining safety compliance.
Certifications & Licenses (commonly requested)
- MSHA Part 46/48 training completion (site-specific required training)
- First Aid / CPR certification (or ability to obtain)
- Valid driver's license; mine vehicle/operator certifications as required by site (underground vehicle operator, jumbo operator)
- Shotfirer or explosives handler certification where applicable (subject to local regulations)
- Mine rescue training participation is often preferred or required