Key Responsibilities and Required Skills for Warehouse Operations Coordinator
π° $ - $
π― Role Definition
We are seeking an experienced Warehouse Operations Coordinator to manage day-to-day warehouse activities, drive operational excellence, and ensure accurate and timely movement of inventory. The ideal candidate partners with shipping/receiving, inventory control, transportation providers and cross-functional teams to optimize throughput, enforce safety and quality standards, and continuously improve processes using warehouse management systems (WMS) and data-driven KPIs.
Keywords: Warehouse Operations Coordinator, inventory management, shipping & receiving, WMS, ERP, logistics coordinator, OSHA compliance, KPI reporting, cycle counts, warehouse scheduling.
π Career Progression
Typical Career Path
Entry Point From:
- Warehouse Associate / Material Handler
- Shipping & Receiving Clerk
- Inventory Control Specialist
Advancement To:
- Warehouse Supervisor
- Warehouse Manager / Distribution Manager
- Operations Manager / Supply Chain Manager
Lateral Moves:
- Logistics Coordinator
- Inventory Analyst / Supply Chain Analyst
Core Responsibilities
Primary Functions
- Oversee inbound receiving operations, ensuring accurate verification of purchase orders, vendor packing lists and Bills of Lading (BOL), and coordinate timely put-away into designated locations in the WMS to maintain inventory accuracy.
- Schedule and coordinate outbound shipments with carriers and third-party logistics partners, generate and validate shipping documentation (BOL, commercial invoices, packing lists), and confirm proof of delivery (POD) to meet customer SLAβs.
- Manage daily warehouse workload by creating and balancing pick, pack and ship schedules, assigning tasks to floor supervisors and associates to meet production targets and reduce order cycle times.
- Lead cycle count and full physical inventory programs, reconcile discrepancies between WMS/ERP and physical counts, investigate root causes and implement corrective actions to improve inventory accuracy.
- Maintain and audit inventory control procedures including FIFO/LIFO rotation, lot and serial number tracking, expiration handling for perishable items and quarantine workflows for nonconforming product.
- Monitor warehouse KPIs (on-time shipments, order accuracy, dock-to-stock time, inventory accuracy, labor efficiency, picking productivity) and prepare regular performance reports for operations leadership and continuous improvement teams.
- Enforce workplace safety and regulatory compliance (OSHA, DOT, hazmat where applicable) through daily safety checks, incident reporting, PPE enforcement and delivering safety training to warehouse staff.
- Implement and maintain standard operating procedures (SOPs) for receiving, put-away, picking, packing, returns, cross-dock and staging to standardize processes and minimize errors.
- Supervise and train warehouse staff including onboarding, performance coaching, work assignments, daily briefings and temporary staffing coordination during peak periods.
- Operate and maintain material handling equipment safely (forklifts, pallet jacks, reach trucks) and manage preventive maintenance scheduling and vendor support for repairs.
- Manage returns processing and reverse logistics, inspect returned product, coordinate disposition (restock, refurbish, scrap), update inventory records and process credit memos with finance where needed.
- Drive continuous improvement initiatives (Kaizen, 5S, Lean) to reduce waste, optimize layout, improve picking routes and increase overall operational productivity.
- Coordinate cross-functional communication between purchasing, customer service, production and transportation to resolve order exceptions, expedite critical shipments and manage backorders.
- Maintain accurate data in WMS and ERP systems (NetSuite, SAP, Oracle, Manhattan, or equivalent), perform cycle count adjustments, and ensure transaction integrity for receipts, transfers and shipments.
- Plan and execute inbound appointment scheduling and dock management to optimize carrier flow, reduce detention fees and improve dock throughput.
- Oversee vendor compliance and container unloading procedures, ensuring vendor-supplied documentation meets company and regulatory requirements and coordinating vendor chargebacks when necessary.
- Prepare and manage weekly labor plans and budgetary staffing forecasts; track overtime, temp agency usage and labor efficiency to align workforce with workload demands.
- Investigate and resolve inventory shortages, overages and quality issues by leading root cause analyses, collaborating with suppliers and implementing preventive controls.
- Ensure packaging, labeling and order accuracy meet customer-specific requirements and regulatory labeling laws, reducing returns and chargebacks.
- Facilitate audits by internal and external stakeholders, provide supporting documentation, implement audit recommendations and track closure of corrective actions.
- Support seasonal and promotional planning by coordinating capacity planning, temporary workforce onboarding, and space optimization to meet peak volume demands.
- Maintain chain-of-custody and secure handling procedures for high-value items and sensitive inventory; implement access controls and periodic spot checks to reduce shrinkage.
- Review freight invoices, coordinate with transportation procurement and finance to resolve billing discrepancies and identify opportunities for freight cost savings.
Secondary Functions
- Create and update process documentation, training materials and quick reference guides for new and existing staff to improve onboarding and operational consistency.
- Support ad-hoc operational reporting and data requests for cross-functional teams, providing timely metrics and root-cause insights.
- Collaborate with IT and systems teams to support WMS/ERP configuration changes, RF device rollouts and barcode labeling standards.
- Assist supply chain planners and procurement with lead time adjustments and inbound scheduling to improve inventory flow and reduce stockouts.
- Participate in continuous improvement and transformation projects, including new site openings, relocations and layout redesigns.
- Provide backup support for administrative functions such as purchase order receipt verification, claims documentation and carrier communications.
- Act as liaison for vendor and carrier escalation management, resolving service issues and negotiating on-time performance improvements.
- Support sustainability initiatives in the warehouse (waste reduction, recyclable packaging, energy-saving logistics).
- Help coordinate cross-dock operations and quick-turn staging for expedited customer shipments.
- Participate in emergency response planning and business continuity activities for warehouse operations.
Required Skills & Competencies
Hard Skills (Technical)
- Warehouse Management Systems (WMS) β experience with systems such as Manhattan, SAP EWM, Oracle WMS, NetSuite, or similar; ability to perform receipts, put-aways, picks, transfers and cycle count transactions.
- Enterprise Resource Planning (ERP) integration knowledge β experience reconciling WMS transactions with ERP (SAP, Oracle, NetSuite).
- Advanced Microsoft Excel β pivot tables, VLOOKUP/XLOOKUP, data filtering, basic macros for inventory reconciliation and KPI reporting.
- RF scanning hardware and barcode labeling β configuration and troubleshooting of handheld scanners and label printers.
- Shipping, carrier and freight documentation β Bills of Lading (BOL), commercial invoices, carrier booking and freight audit basics.
- Inventory control and cycle counting methodologies β experience running physical counts, reconciliations and root cause analysis for variances.
- Forklift and material handling equipment operation knowledge β certification coordination and equipment safety protocols.
- Regulatory and safety compliance β OSHA standards, DOT rules, hazmat handling (if applicable), PPE enforcement and incident investigation.
- Lean / Continuous Improvement tools β Kaizen, 5S, standard work creation and process mapping.
- Basic data analysis and reporting β KPI dashboards, trend analysis and performance variance explanation; familiarity with business intelligence tools a plus (Power BI, Tableau).
- Returns and reverse logistics management β disposition workflows and customer/vendor credit coordination.
- Knowledge of warehouse slotting and layout optimization principles to improve picking efficiency and reduce travel time.
Soft Skills
- Strong leadership and people management β able to coach, motivate and hold staff accountable in a fast-paced environment.
- Excellent verbal and written communication β coordinates with vendors, carriers, cross-functional teams and senior leadership.
- Problem-solving and analytical mindset β investigates issues, identifies root causes and implements sustainable corrective actions.
- Time management and prioritization β balances competing priorities to meet customer SLAs and daily throughput goals.
- Attention to detail and accuracy β minimizes shipping errors and maintains inventory integrity.
- Adaptability and resilience β manages changing priorities during peak season, system outages or supply chain disruptions.
- Customer-focused orientation β ensures on-time, accurate shipments and responds proactively to customer escalations.
- Collaboration and cross-functional influence β partners with procurement, planning and customer service to achieve shared goals.
- Conflict resolution and negotiation skills β manages carrier and vendor disputes effectively.
- Continuous improvement mentality β embraces change and drives incremental gains in efficiency and quality.
Education & Experience
Educational Background
Minimum Education:
- High school diploma or equivalent required.
Preferred Education:
- Associate's degree or Bachelor's degree in Supply Chain Management, Logistics, Business Administration, Industrial Engineering or related field preferred.
Relevant Fields of Study:
- Supply Chain Management
- Logistics & Transportation
- Business Administration
- Industrial Engineering
- Operations Management
Experience Requirements
Typical Experience Range:
- 2 β 5 years of progressive warehouse operations experience with demonstrated supervisory or coordinator-level responsibilities.
Preferred:
- 3 β 7 years of experience in warehousing, distribution or logistics, including hands-on experience with WMS, inventory control, shipping/receiving and continuous improvement initiatives. Prior experience coordinating third-party logistics (3PL) or multi-site operations is a plus.